Product Description
PE plastic pipe extrusion machine can produce a variety type of PE pipe, which offers distinct advantages as a piping material: Light weight | Flexibility |Chemical resistance |Overall toughness | Longevity.
The benefits of the PE pipe out the Kingson Plastic extruder make it an ideal piping material for a broad variety of applications such as potable water service or distribution lines, natural gas distribution, lawn sprinklers, sewers, waste disposal, and drainage lines. PE materials are generally resistant to most ordinary chemicals.
Detailed Photos
Process flow of PP PE HDPE Extrusion Machine Plastic Pipe Lline:
Raw material + additive → mixing → vacuum feeding machine → hopper dryer → single screw extruder → color code extruder → mould and calibrator → vacuum forming machine → cooling tank → haul off machine → cutting machine → discharging rack
Main Technical Parameter
Product Parameters
Take one medel for exampleHDPE Pipe Production Line (63-160mm) TECHNICAL PARAMETERS| 1 | voltage range | 3-phase, AC380V, 50/60HZ |
| 2 | Total installed capacity | 170KW |
| 3 | power consumption | Total installed power of the≤~30-50% |
| 4 | Load ratio | Max.~100% |
| 5 | Pipe type of production | Single layer PE pipe |
| 6 | Production pipe diameter | Ф63-Ф160mm |
| 7 | Raw material | 1. HDPE
2. Masterbatch particles |
| 8 | Pipe color | By changing various colors Masterbatch particles |
| 9 | Maximum extrusion output | Max.~400kg/h |
| 10 | Total capacity of compressed air | 0.4-0.6Mpa |
| 11 | Production line need to operate workers | Production line normal of production need 2(per shift 8-12hours) people can operate, including feeding, unloading pipe and other operations. |
| 12 | Production line cooling water | ≤20ºC, ≥0.3Mpa, the use of circulating cooling water, can reduce water waste, reduce production costs. |
| 13 | Using the environment | Indoor |
| 14 | Power supply | No hazardous areas |
| 15 | Humidity Range | ≤85% |
| 16 | Temperature Range | -40ºC~45ºC |
| 17 | Covers an area | 40m×2.5m×3.5m |
- KS-SJ60/38 High efficiency Single screw extruder(Extrusion PE) 1 set
| Auto- feeding and drying | Vacuum feeding motor | 1 set |
| Feeding form | Vacuum feeding |
| Dry heating power | 4kw |
| Hot-fan | Blowers |
| Temperature control | Set automatic temperature control |
| Gearbox | Bearings | high-quality thrust bearing |
| Gear material | use of hardened gears, gear material 20CrNi2MOA deep nitrogen, grinding teeth. Gear surface hardness HRC58-62. Long life, low noise, high torque. |
| Shaft material | 40Cr |
| Cabinet Material | HT200 |
| Gearbox lubrication system | Pressure lubrication system |
| Gear box cooling system | Indirect water cooling |
| Gear Type | Helical gear |
| Driving the main motor | AC motor | 90kw driving the main motor, flexible coupling connection |
| AC Inverter | 90kw |
| Motor speed | 1480rpm |
| Screw and barrel | Diameter | Φ60mm |
| L/D | 38:1 |
| Screw and Barrel material | 38CrMoALA |
| Screw and Barrel nitride layer thickness | 0.3-0.6mm |
| Screw and Barrel surface process | Nitriding, hardening, polishing |
| Screw and Barrel surface hardness layer | Hv740-Hv940 |
| Quenched and tempered hardness | HB260-290 |
| Barrel cooling | Fan cooling |
| Heating system and cooling system | Barrel heater material | Ceramic heating ring |
| Total heating power | 4kw/zone х 6zone |
| Heating temperature controller | Temperature control instrument display and operation |
| Heating main power control | Solid state relay or / SCH***ER contactor |
| Heated stainless steel cover | 304 х6 zones |
| Cooling method | Air cooling, 6 zones |
- KS-SJ30/25 Single screw extruder (Extrusion color marked lines) 1 set
| Hopper | Hopper | 1 set |
| Gearbox | Bearings | high-quality thrust bearing |
| Gear material | use of hardened gears, gear material 20CrNi2MOA deep nitrogen, grinding teeth. Gear surface hardness HRC58-62. Long life, low noise, high torque. |
| Shaft material | 40Cr |
| Cabinet Material | HT200 |
| Gearbox lubrication system | Pressure lubrication system |
| Gear box cooling system | Indirect water cooling |
| Gear Type | Helical gear |
| Driving the main motor | AC motor | AC0.75kw driving the main motor, flexible coupling connection |
| AC Inverter | ABB 1.5kw |
| Motor speed | 1480rpm |
| Screw and barrel | Diameter | Φ30mm |
| L/D | 25:1 |
| Screw and Barrel material | 38CrMoALA |
| Screw and Barrel nitride layer thickness | 0.3-0.6mm |
| Screw and Barrel surface process | Nitriding, hardening, polishing |
| Screw and Barrel surface hardness layer | Hv740-Hv940 |
| Quenched and tempered hardness | HB260-290 |
| Barrel cooling | Fan cooling |
| Heating system and cooling system | Barrel heater material | Ceramic heating ring |
| Total heating power | 2kw/zone х 2zone |
| Heating temperature controller | Temperature control instrument display and operation |
| Heating main power control | Solid state relay or / SCH***DER contactor |
| Heated stainless steel cover | 304 х2 zones |
| Cooling method | Air cooling, 2 zones |
- Extrusion die and High-speed vacuum sizing calibration mould 1 sets
| Inner pipe extrusion die | Thickness range | Can produce 5 kinds of specifications pipe according to the standard, the thickness can be adjusted according to the standard grade. |
| Mold forms | Spiral flow channel |
| Heating capacity of extrusion die | ≤20kw |
| Heating zones | 5 zone |
| Extrusion die temperature control | Temperature control instrument display and operation |
| Heating main power supply control | Solid state relay or / SCH***
DER contactor |
| Die Material | 40Cr |
| Ф63-Ф160 extrusion mouth die | Ф63mm, Ф75mm, Ф90mm, Ф110mm , Ф160mm |
| Ф63-Ф160 extrusion core die | Ф63mm, Ф75mm, Ф90mm, Ф110mm , Ф160mm |
| Mould bolts | All high strength bolts |
| Water separator | water inlet nozzle | 6 PC |
| water outlet nozzle | 2PC |
| Water separator material | Stainless steel |
| Inlet, outlet valve | Copper valve |
| Fast joint | Copper, special |
| vacuum sizing calibration mould | calibration mould | Ф63mm, Ф75mm, Ф90mm, Ф110mm , Ф160mm |
| Mould material | Copper and Stainless steel |
| Calibration water ring material | Copper |
| Fixed calibration mould flange | 4 PCS |
| Flange material | Galvanized |
| Pre cooling water inlet nozzle | 6 |
| Water lubricating and cooling water inlet nozzle | 6 |
| water inlet nozzle material | Copper |
- Stainless steel Vacuum cooling water tanks (Vacuum and cooling pipe) 1 set
| Stainless steel Vacuum cooling water tanks | Adaptation Pipe diameter | Ф63mm-Ф160mm |
| Vacuum cooling chamber length | 9m |
| Horizontal movement distance | ±1000mm |
| Center High | 1000 mm |
| Way cooling of water supply | Centralized water supply, spray cooling |
| Segment vacuum | 2 segment |
| Water consumption | Circulating water system |
| Vacuum calibration water tank material | Stainless steel |
| Vacuum (MPa) | 0-0.09 MPa |
| Direct-coupled type water ring vacuum pump | 3kw×1+4kw×1, water pressure display |
| Direct-coupled water pump | 3kw×1+4kw×1, vacuum pressure display |
| Horizontal movement motor power | 0.75kw (Reducer equipped with Direct Connect) |
| | | |
- Stainless steel Spray cooling water tanks (Cooling pipe) 2 set
| Stainless steel Spray cooling water tanks | Adaptation Pipe diameter | Ф63mm-Ф160mm |
| Vacuum cooling chamber length | 6m |
| Center High | 1000 mm |
| Way cooling of water supply | Concentration of water, spray cooling |
| Water consumption | Circulating water system |
| water tank material | Stainless steel |
| Direct-coupled type water ring vacuum pump | 4kw×1, water pressure display |
- Three track machine 1 set
| Three track machine | Adaptation Pipe diameter | Ф63-Ф160mm |
| Central height | 1000mm |
| Max. Traction force | 3500N |
| Haul-off form | Three track |
| Belt contact pipe length | 2000mm |
| Clamp form | Pneumatic clamping |
| Clamping control | Solenoid valve |
| Clamping strength | can adjust |
| Max. speed | 0.5-6m/min |
| Motor power | 3kw |
| Frequency converter | ABB3.7kw |
| | | |
- Automatic cutting machine 1 set
| Automatic cutting machine | Adaptation Pipe diameter | Ф63-Ф160mm |
| Air pressure | 0.5~0.7MPa |
| Cutting clamp | Pneumatic system |
| Cutting move way | Pneumatic system |
| Cutting motor power | 2.2kw |
| Cutting machine central height | 1000mm |
| Cutting speed | Adjusted according to production speed |
| Cutting precision | ≤3mm |
| Cutting length | can be set by the user |
| Measuring pipes length calculation | Meter rotary encoder feedback signal to the controller |
| Meter controller | Automatic calculation of the signal transmitted by the encoder, according to the set length of the output signal of the automatic cutting |
| Control | SIEMENS PLC contactor |
| | | |
- SIEMENS Electrical control system
| Electrical control system | Temperature parameter setting Digital display temperature control instrument operation. |
| Siemens touch screen operation. Extrusion speed tracion speed operations can operate on the touch screen. |
| Temperature parameter setting and display Siemens touch screen operation. |
| Temperature Power control with Solid state relay control. |
| Start the extruder and haul-off machine/ stop / frequency can operate at Siemens touch screen control panel. |
| The haul-off machine used by the ABB inverter control. |
| low-voltage air switch. |
| Production line process parameters storage function. |
| The extruder control cabinet with vertical operation. |
Certifications
Company Profile
Kingson Plastic Machinery Co.,Ltd has over 15 years experiences in manufacturing various plastic extruder machines in China. The PE water supply pipe machine and PE gas pipe extrusion machine line consists of vacuum calibration tank, haul off unit, cutting unit , stacker. Single screw extruder and haul off unit includes two-claw type, three-claw type, four-claw type, six-claw type, eight-claw type, ten-claw type, twelve-claw type. No-scraps cutting, saw cutting or planetary cutting can be applied , the property of machine group is reliable, production efficiency is high. The planetary cutting machine is fully automatic computer control.
High performance - the base for your productivity:
− High Reliability: every measures to ensure the reliability of the system
− Power Saving: optimized design, material and craftwork to get maximized efficiency, up to 98%
− High accuracy control connector
− Friendly HMI
You achieve lowest total cost: Maximized availability
− Maximized electrical efficiency
− Minimized maintenance
− Highest personnel safety
− Longest lifetime: properly maintained the assembly line can last more than 5 years.
− Easy installation and commissioning
Smart digital control for immunity to interference, good automatic control system, for your easy operation and control
Life cycle service - for customer satisfaction: technical training, local service, always online
Our Advantages
Qingdao Kingson Machinery Co., Ltd. ( KS) is a professional plastic extrusion machinery manufacturer building up in 2007. With 6 master engineers in R&D, we specialize in customizing a variety of high efficiency, cost effective and energy saving plastic extrusion lines. Our extruders exported mainly in Middle Asia, West Asia, South East Asia and Middle East, Americas, Asia-Pacific, and Europe, Middle East & Africa
Our tailor-made extrusion machine can make pipe, profile, hollow sheet , broad etc different shape of plastic products. It suits for many application such as agriculture ( irrigation pipe, Drinking water pipes, Sewage and drainage pipes, Drip irrigation pipes) , Automotive(Cable ducts, technical profiles, technical board, PVC film etc.), Construction industry (Drinking water pipes, Gap pipes, Oil pipelines, Domestic installation pipes, Cable ducts, WPC profiles, Technical profiles, Window and door profiles, PVC sheets, Technical board), Chemicals & Recycling ( Pelletizing, Gas pipes), Electrical industry ( Cable ducts, Technical profiles), Food packaging ( thermoforming sheets).
After Sales Service
Every single machine must be undergone debugging/ commissioning before shipping out. High technology, Strictly testing (IQC, IPQC, OQC ), we take safety production and reliable quality as priority. For after sales service, we provide a complete lifecycle service to our customers, starting from machine requirements discussion, to the shipment and installation of the machine, and to the production of high-end products.
ingson promises to offer technical solutions within 7*24 hours of any questions, and provide remote operation assistance if necessary, so as to solve your problems.
FAQ
Q: Are you a manufacturer or a trading company?
A: We are a plastic extrusion manufacturer located in Qingdao City, China. With 15 years experience.
Q: What are your customers from?
A: There are customers from China Domestic and Oversea. We focus on those developing countries.
Q: How long is your machine's guarantee time?
A: For hardware 1 year guarantee time. We offer lifespan after sales service including offering spare part and consulting service online and offline if needed.
Q:What can you provide for after sale service?
A:For online service, we offer 7*24 hot line, and video indicating. For offline service, we offer training if you visit us, besides we can send engineers to your location to help on installation and other trouble shooting.
Q:If we have necessary parameters for the production line, could you help me to do the design?
A: For sure, we can offer turnkey solution for the whole production line according to your request.
Q: If we have samples of new products, can you help to analysis and design the machine?
A: Yes, we have plenty of experience and we will give you options to choose. Our technical department can help to analysis, design and test the new products you offered.
Q:Could you afford technician team to guide ours installation and commissioning?
A:We are looking for engineers & partners to join us as a agent at overseas. For more information, please contact with us directly.
Why choose us?
High performance machine - the base for your productivity:
− High Reliability: every measures to ensure the reliability of the system
− Power Saving: optimized design, material and craftwork to get maximized efficiency, up to 98%
− High accuracy control connector
− Friendly HMI
You achieve lowest total cost:
− Maximized availability
− Maximized electrical efficiency
− Minimized maintenance
− Highest personnel safety
− Longest lifetime: properly maintained the assembly line can last more than 5 years.
− Easy installation and commissioning
− Smart digital control for immunity to interference, good automatic control system, for your easy operation and control
Life cycle service - for customer satisfaction: technical training, local service, always online
Machine running test and after service
1.When machine finished, we will invited client visit our factory to check the machine and do the machine test. If machine is ok, then client pay for the balance. And inspect machine load the container. Now the video audit is offered and welcomed by most of customers instead of visiting factory.
2.When machine arrives client's factory, if client needs, we will send 1-2 engineer to client's factory do the machine installation and running test, and also train the local worker how to operate and maintain the machine. It is chargeable.
3.If have any question or problem on machine operation or maintain, welcome to contact to us by email or phone call. We are online 7*24hours
